Industrial Automation Hardware & Embedded Software Development

Our engineers develop PLC-based controllers, sensors, gateways, and embedded software for modern industrial automation systems. We create hardware and software solutions — from control logic and HMI integration to industrial communication protocols and remote monitoring. Every system is engineered to your specific operating environment, regulatory requirements, and production constraints.

GET IN TOUCH

Solutions

Industrial IoT & connectivity solutions

We engineer Industrial IoT systems that connect equipment, sensors, and control infrastructure into a unified data environment. Real-time access to operational information helps manufacturers improve process visibility, monitor asset health, and respond quickly to operational issues across production facilities.

Solutions:

IIoT gateways
Edge computing modules
Programmable logic controllers (PLC) & I/O units
Industrial wearables for workforce monitoring
Protocol gateways & communication bridges
Real-time location systems (RTLS) for asset and personnel tracking

Predictive maintenance & condition monitoring

We develop intelligent tools that help you predict equipment failures before they happen. Our team builds predictive maintenance solutions tailored to your equipment, enabling early detection of wear, imbalance, and bearing defects. This helps reduce unexpected downtime, extend asset lifespan, and keep production running smoothly.

Solutions:

Wireless vibration & temperature sensors
Acoustic emission data loggers
Smart oil quality sensors & firmware
Motor current signature analysis (MCSA) units
Automated thermal health monitors
Portable diagnostic devices

Motor control & power electronics

We design industrial power electronics and software for high-efficiency power conversion, drive control, and energy storage systems. Our solutions help enterprises ensure stable, high-quality power supply, strengthen grid security, and automate battery management and monitoring.

Solutions:

Power inverters
Motor controllers
Uninterruptible power supply (UPS)
Battery management systems (BMS)
EV charging electronics
Battery energy storage systems (BESS)

Asset health & diagnostic software

Maximize the lifespan and performance of your critical machinery with intelligent analytics that track wear patterns continuously. We build embedded industrial control systems that let software run directly on-device and analyze data instantly, without cloud delays. You gain precise insight into when each asset needs service — maximizing operational life and reducing unplanned maintenance costs.

Solutions:

Diagnostic software modules for SCADA
Remaining useful life (RUL) estimators
Embedded anomaly detection engines
Condition-based maintenance (CBM) logic engines
Automated FFT & signal processing libraries

Let’s make your production smarter, faster, and more reliable

Explore our case studies

See how our hardware, firmware, and software expertise comes to life in real projects.

Heating Equipment Management System

Our team designed a gateway and developed software for controlling gas boilers and other heating equipment. The solution was specifically customized for the customer’s...

SEE THE PROJECT

An industrial boiler and a gas burner at a plant

Industrial Gas Burner Controller

A supplier of industrial automation solutions asked Integra Sources to design a controller for industrial gas burners capable of competing with products from leading m...

Embedded software development
Hardware development
Industrial Internet of Things
Manufacturing

SEE THE PROJECT

Industrial Emergency Detection System

The solution uses artificial intelligence to process images from IP cameras, detect dangerous incidents, and send an alarm to a Jmix application.

IIoT
Software development
Web development

SEE THE PROJECT

IoT Device Development for Oil & Gas Sensors

The project aimed to develop a connected device for various sensors used in the oil and gas industry. There are many options for using the IoT.

Embedded hardware development
Embedded software development
Firmware development
Web development

SEE THE PROJECT

Vibration Conditioning Solution for Industrial Automation

The solution measures industrial machinery vibration. We implemented analog and digital filters that make the output signal smooth and strong.

Embedded hardware development
Firmware development
Industrial solutions

SEE THE PROJECT

IoT System Development for Manufacturing Reinforced Composites

The IoT device detects leaks on a vacuum bag and communicates this information to the user via a phone, tablet or PC.

Cloud solutions
Cross-platform software development
Firmware development
Industrial solutions
IoT
Manufacturing
Web development

SEE THE PROJECT

Data Management Platform for Electronic Test Equipment

We implemented a data management solution for controlling devices under test (DUT), a database for collecting and analyzing data, and a web interface for the end user ...

Custom software development
Industrial solutions
IoT
Kernel and driver development

SEE THE PROJECT

SEE ALL OUR PROJECTS

Our advantages

Integrated electronics & code design

We design your boards and code under one roof. This means your hardware is built specifically for your software's logic.

Transparent process

We keep you in the loop from day one with clear milestones, open communication, and honest estimates.

Industry-specific expertise

We know the specific challenges of electrical noise, thermal stress, and 24/7 duty cycles and use this experience to identify potential risks early in the design phase.

Our clients say on Clutch

"Integra Sources' extensive preparation beforehand helped give confidence to the client that they chose the right partner. Despite the time difference, they are able to stay in constant communication. Integra's dedication to the project has led the client to develop an ongoing relationship."

Christophe Baudia

CEO at GeoMoby

"The database has satisfied all scope requirements. The upgrades have improved communication and performance. Team strengths include accessibility and problem-solving and they are unafraid to research problems and develop their own solutions. Integra demonstrated strong management skills when they managed our servers for a week during an important trade show; we showcased our product at the event. Communication channels are always fluid and straightforward."

Eduardo Ruiz

Founder u0026 CEO at Ruiz Aerospace Manufacturing

"Integra's team helped us clarify our requirements and change systems architecture to achieve the final goal. I'd say that the flexibility and enthusiasm of both engineering and management teams throughout the whole project were some of the things we value most in our collaboration."

Dr. Sam Wass

University of East London

What’s included

A PCB and a small camera lying on a table.

Electronic design

When off-the-shelf equipment fails to meet your needs, we build custom motor controllers and asset tracking devices from scratch. We optimize your existing layouts or create new ones, ensuring every prototype is robust, documented, and ready for certification.

Learn more

Integra Sources employee is writing a programming code.

Power electronics design

We design power modules, including converters and custom motor controllers, designed to scale. From battery management system development to specialized power units for wind or solar, we build hardware that integrates into your existing ecosystem.

Learn more

Integra Sources project manager is testing a device.

Embedded software development

We support diverse MCU and processor platforms as part of custom PLC hardware design projects. Whether you need industrial IoT gateway development or legacy software migration, our team delivers robust firmware and drivers that enable dependable communication between hardware and operating systems.

Learn more

Robotics development

We develop robotics — from inspection drones to warehouse mobile robots. Our engineers work with ROS, AI-based computer vision, and SLAM-based navigation, building systems that operate independently in dynamic environments. We handle the full stack: custom motor controllers, sensor fusion, embedded firmware, and real-time control logic — from R&D prototype to production-ready deployment.

Learn more

Pricing Models

Let’s find the right way to work together. We offer clear options for any industrial project.

Dedicated Team

Hire a specialized engineering unit. Manage resources directly and scale the team as the task evolves.

Research & Feasibility

Evaluate technical viability before development begins. Identify constraints, estimate costs, and uncover potential risks early.

Fixed Price Model

Perfect for stable projects. The budget is agreed upfront, with a clearly defined scope and timeline.

Time and Material

Pay for actual progress. A flexible option for complex projects with evolving requirements and changing priorities.

GET IN TOUCH

Frequently Asked Questions

Read this information to better understand the process of power electronics design.

What industrial protocols do you support?

We design hardware that meets global safety and compliance standards, including IEC, CE, and FCC. Our automation solutions support leading industrial communication standards, including Modbus TCP/IP, CAN, PROFIBUS, PROFINET, OPC UA, and MQTT/MQTT-SN. This enables seamless integration with PLCs, SCADA platforms, industrial gateways, and cloud-based monitoring systems. We choose the optimal protocol stack based on your requirements for latency, data integrity, interoperability, and power consumption.

How do you ensure security at the hardware and software levels?

To prevent cloning, we lock the microcontrollers and use unique encryption keys for every device. On the software side, we encrypt the firmware and disable debugging ports to stop any reverse engineering. Plus, we make sure you own 100% of the IP rights, helping you secure patents and copyrights without any legal headaches.

What's the timeline for custom industrial controller development?

Timing depends on the project's scale, but we always fix the schedule before we start. A basic control module or a small hardware update typically takes about 4 weeks. For more complex industrial electronics, we usually plan for 2 to 4 months. A full-scale project—including custom software, enclosures, and stress testing—can take up to 6 months. We track every milestone to ensure we ship your solution on time.

Can you integrate with existing SCADA/MES systems?

Yes, we specialize in making different systems work as one. Our team integrates custom electronics into your SCADA or MES environment using robust protocols tailored to your tasks. We focus on creating flexible data paths that allow our hardware to exchange info with your high-level software instantly. This approach helps you scale your automation and get the most out of your industrial data.

Do you offer post-deployment support and maintenance?

Yes. We provide warranty support for all delivered solutions under the terms agreed with the client. Beyond the warranty period, we can assist with system upgrades, performance improvements, troubleshooting, and engineering consulting whenever new requirements arise.

What industries do you serve for industrial automation?

We create custom solutions for Manufacturing, from simple sensor networks to complex robotic solutions. Our team also develops specialized tech for AgriTech and Healthcare, where precision and reliability are everything. Whether you need to automate a single production line or an entire warehouse, we have the hands-on experience to get it done.

Our technologies

Wireless Technologies

Interfaces

Processor Architectures

Vendors

IDE and ECAD

Languages

MODBUS

CAN

RS-232

RS-485

Ethernet

LAN

SPI

I2C

UART

Ask a questions about your project

Featured in: